
| Protocol | Cycle Time | Determinism | Ecosystem |
|---|---|---|---|
| EtherCAT | 31.25μs | Hard real-time | Beckhoff, multi-vendor |
| PROFINET IRT | 250μs | Hard real-time | Siemens, multi-vendor |
| EtherNet/IP | 500μs, 10ms | Soft real-time | Rockwell, Omron |
| Modbus TCP | 1ms, 100ms | Non-deterministic | Universal |
EtherCAT (Ethernet for Control Automation Technology) achieves 31.25 microsecond cycle times, fast enough for the most demanding motion control and synchronisation applications. It uses a unique "processing on the fly" technique where each slave device reads and writes its data as the Ethernet frame passes through, without buffering. EtherCAT is the protocol of choice for high-axis-count servo systems and pick-and-place robots.
PROFINET is the standard for Siemens S7 and TIA Portal ecosystems. PROFINET RT (real-time) achieves 1ms cycle times; PROFINET IRT (isochronous real-time) achieves 250μs for motion control. If you are using Siemens PLCs, PROFINET is the natural choice for all Ethernet field devices.
Modbus TCP runs on standard TCP/IP and is supported by virtually every PLC, HMI, and SCADA system. It is not deterministic, response times vary with network load. For SCADA data acquisition and non-time-critical monitoring, Modbus TCP is the simplest and most compatible choice.
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